SCENE 01 THE FINISHED BOX
CORRUGATED PACKAGING · ENGINEERED IN ALWAR
WE DON'T JUST
MAKE BOXES.
WE ENGINEER
PERFORMANCE.
REALAGEPACKAGING
ENGINEERED
FOR THE
REAL WORLD
ALWAR · RJ · INHANDLE
WITH
CONFIDENCE↑ ↑
580 MM420 MM01ANATOMY OF PERFORMANCE
LOOKS
SIMPLE.
UNTIL YOU
LOOK INSIDE.
REALAGE
A FINISHED CARTON, UNFOLDED INTO EVERY DECISION THAT MAKES IT WORK.
01LINER
02FLUTE
03MEDIUM
04FLUTE
05LINER
02PAPER / INCOMING QC
EVERY STRONG BOX STARTS WITH WHAT YOU CAN'T SEE.
THE RIGHT BOX
STARTS WITH THE
RIGHT PAPER.
Grade, strength and moisture checked before the reel meets the line.
REALAGE PLANT / INCOMING MATERIALPaper reels before productionREALAGE · MATERIAL CONTROL · REALAGE · MATERIAL CONTROL ·
GSMCHECKBFCHECKMOISTURECHECKPAPER GRADECHECK
03AUTOMATED CORRUGATION
UP TO200M/MIN
HIGH-SPEED
AUTOMATED CORRUGATION
REALAGE PLANT / CORRUGATIONBoard production line · Alwar01HEAT
02FORM FLUTE
03BOND LINER
04COMBINE
05CURE
06CUT
1800 MM WORKING WIDTH
3/5-PLY PRIMARY CONFIGURATION
STEAM BONDING
04CONVERSION
A CONTINUOUS BOARD
BECOMES YOUR BOX.
Printing and structure meet in one controlled flow.
REALAGE PLANT / CONVERSIONProduction equipment in operation-ready layout01PRINT
02CREASE
03SLOT
04CUT
05FOLD
06JOIN
REALAGE
BLANK IN → PREDICTABLE PERFORMANCE OUT
05QUALITY LAB
TRUST IS GOOD.
DATA IS BETTER.
REALAGE QUALITY CONTROL LABMaterial and performance testing · AlwarACTIVE TEST / BCT
HOW MUCH
CAN IT TAKE?
We'd rather find out here. Compression performance is measured before your box reaches a stack.
≈ 1000 KGF TEST CAPABILITYBCT · ECT · RCT · BURST · COBB · GSM · MOISTURE · DIMENSION · VISCOSITY · BCT · ECT · RCT · BURST · COBB · GSM · MOISTURE · DIMENSION · VISCOSITY ·
MEASURE. TEST. VERIFY. DISPATCH.
06THE FACILITY
REALAGE PACKAGING PVT. LTD.
MIA EXTENSION · ALWAR, RAJASTHAN
~28,500 M²
INDUSTRIAL FACILITY / PLOTREALAGE PACKAGING FACILITY / MIA EXTENSION · ALWAR
07OPERATING MODEL
NOT JUST A
BOX SUPPLIER.
A packaging system where manufacturing, measurement and movement share the same logic.
INSIDE REALAGE / PRODUCTION FLOORManufacturing space, equipment and material flowTHEREALAGESYSTEM
01AUTOMATEHigh-speed modern manufacturing
02TESTScientific quality control
03ENGINEERApplication-led board construction
04CONTROLIntegrated planning and production
05DELIVEROwn logistics capability
06IMPROVEProcess-led cost competitiveness
08JIT / LOGISTICS
YOUR PRODUCTION
SHOULDN'T WAIT
FOR PACKAGING.
Planning, quality and owned logistics work as one supply rhythm—not a last-mile afterthought.
01ORDER
02PLAN
03PRODUCE
04QC
05DISPATCH
06CUSTOMER
REALAGE DISPATCH BAYFinished boxes moving from plant to customer3 × 32 FT EICHER CNG VEHICLES
2 × 24 FT EICHER CNG VEHICLES
CLAMP MATERIAL HANDLING
09PROCESS ENGINEERING
SUSTAINABILITY
BUILT INTO
THE PROCESS.
Not added as decoration.
01BIOMASS
02BOILER
03STEAM
04CORRUGATOR
05RECOVER
↺PROCESS
LOOP
CORRUGATED PACKAGING
RECYCLABLE BY DESIGN
STEAM GENERATION
BIOMASS-FIRED SYSTEM
IMPACT
ENGINEERED AT PROCESS LEVEL
10INDUSTRIES / APPLICATIONS
PACKAGING PROBLEM / FMCG
SCALE WITHOUT INCONSISTENCY.
FMCG
ALSO ENGINEERING FOR · CONSUMER DURABLES · AUTOMOTIVE COMPONENTS · INDUSTRIAL GOODS · FOOD · E-COMMERCE
11TRUE PACKAGING COST
THE CHEAPEST BOX
CAN BE THE
MOST EXPENSIVE
BOX YOU BUY.
₹BOX PRICE
+PRODUCT DAMAGE
+REJECTION
+LINE STOPPAGE
+EXCESS INVENTORY
+LOGISTICS
=TRUE
PACKAGING
COST
WE ENGINEER FOR TOTAL COST.
NOT JUST ₹ / BOX.
12MANUFACTURING PEDIGREE
EXPERIENCE.
ENGINEERING.
TECHNOLOGY.
Realage is a modern Alwar facility, informed by significant group experience across corrugated manufacturing.
NOWREALAGE PACKAGINGAutomatic manufacturing · Alwar
EXPERIENCESATYA PACKAGING SOLUTIONSCorrugated manufacturing · Bhiwadi
EXPERIENCEGLOBAL PACKAGINGCorrugated operations · Alwar
Relationships and customer names are displayed only after approval for publication.
13LEADERSHIP
01K.K. Agrawal
Mechanical engineering · management education · 20+ years experienceIndustry leadership · manufacturing
02Akash Agrawal
B.Tech · MBA · IIT RoorkeeStrategy · client relationships · modernization
03Akchansh Agrawal
B.Tech Computer Science · IIIT HyderabadTechnology · automation · process optimization
14START A CONVERSATION
ALREADY BUYING
CORRUGATED
BOXES?
SEND US ONE.
Let us study your current construction and explore whether strength, consistency or total packaging cost can be improved.
01 ANALYSE MY PACKAGING02 SEND AN RFQ
REALAGEPACKAGING
ENGINEERED
FOR THE
REAL WORLD
ALWAR · RJ · INHANDLE
WITH
CONFIDENCE↑ ↑

IT'S JUST A BOX.
UNTIL YOUR BUSINESS
DEPENDS ON IT.
REAL STRENGTH. REAL PRECISION. REALAGE. STARTRFQ ↗